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Hayn Lines Tech Help Questions

Which hardware should I use?
What types of projects would our cables be used for?
Swaging vs. Crimping: Which is the better choice for my project?
Cable Choices: How do i choose the right wire rope for my job?
How can I escape from the ladder effect?
What is the recommended spacing between vertical posts?


Ask your own question:
include as much information as you can or want. This can be a simple generic question or as detailed as you need pertaining to your specific project. ask away and we'll get back to you by email (or include a phone number).

 

Which hardware should I use?

If you're not sure simply contact us and ask (you can use the form above). Another good resource is to scan through our different systems and read the paragraph on usage for each one and see what fits your project best.

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What types of projects would our cables be used for?

Below are a few uses for our cable systems. To see some specific examples of how these suggestions have been put to use, please visit our online portfolio.

Commercial / Industrial Uses

Shopping centers

balconies, mezzanines, displays, trellis systems, parking barricades...
Museums displays, lighting, pedestrian traffic control, walkways...
Stadiums,
sports arenas
structural supports, railings, walkways, barricades...
Amusement parks canopies, tending, walkways, barricades...
Hospitals,
health care
rehabilitation/exercise equipment, railings, walkways, swimming pools, food service...

Industrial Uses

Structural supports, safety partitions, fixture holding, mezzanines, walkways, parking barriers, food service...

Residential Uses

awnings, canopies, walkways, railings, swimming areas, structural supports, balconies, parking areas...


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Swaging vs. Crimping: Which is the better choice for my project?

Swaging

swaging must be done with the proper equipment and by and experienced rigger. We recommend hydraulic roll type swaging. There are several machines available from hand swagers to fully powered. All swaging done by us is done on a German made, fully powered hydraulic machine, which produces guaranteed professional swaging. We also lease and sell top quality swagers from hand machines to fully powered ones or can refer you to a Hayn qualified rigger in your area.

Hand Crimping

Hand crimping can be done with the use of our Nicopress hand tool. Handy crimp fittings are for use in low load applications (railing infill, etc.) only. These fittings when properly installed, develop approximately 70% of 7x7 cable strength. We do not recommend using these fittings in structural or commercial applications where they will be subjected to abuse. Please refer to our swage type hardware and professional swaging for these applications. Please note that the crimping of this hardware is also quite labor intensive and leaves three distinct crimps unlike our machine swage which is smooth. Two cable sizes are offered, 1/8" and 3/16". If you are looking for instructions for hand crimping, click here.

Purchasing / Renting Tools

To view all of the cable tools we have available for purchase or rent,
refer to our tool page.


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Cable Choices: How do i choose the right wire rope for my job?

All Hayn rigging turnbuckles are designed to exceed the breaking strength of 1x19 stainless steel wire rope in their corresponding wire size. However a safe working load of 40% of these amounts should not be exceeded! Cable selection is based on job type design, loads, looks, etc... Generally 3/16" 7x7 is chosen for most railing applications. It is flexible, easy to work with, and is available uncoated or coated in hard PVC (clear or colored). Clear or white are the most standard colors and stocked for quick shipping. For high load applications, structural supports, etc please see the below chart for appropriate sizes and strengths.


cable breaking strength (lbs)

wire size (c)
7x7
7x19
1x19
3/32"
920
1000
1200
1/8"
1700
1760
2100
5/32"
2400
2400
3300
3/16"
3700
3700
4700
7/32"
4800
5000
6300
1/4"
6100
6400
8200
9/32"
7600
7800
10300
5/16"
9100
9000
12500
3/8"
12600
12000
17500

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How can I escape from the ladder effect?

The ladder effect, called this because building codes usually require a way to stop children from climbing over the railing, can be avoided by using an inboard handrail. For more information see our guide on code compliance.

 

What is the recommended spacing between vertical posts?

Rail posts must be designed to handle cable tensioning and be placed every 4 to 5 feet max. see tensioning and termination for more information.

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